Custom Die-Cut Foam Inserts & Tool Shadow Boards That Boost Efficiency, Protect Tools & Support 5S/Lean
Precision-Cut Tool Foam Organizers, Kaizen Foam, Shadow Foam & Protective Case Inserts – Made to Your Exact Specs
Instantly Transform Your Workspace with Custom Die-Cut Foam Solutions
Stop wasting time searching for tools, damaging expensive equipment, or fighting clutter. Our American-made custom die-cut foam inserts give you perfect tool organization, visual 5S control, and unmatched protection – all cut to your exact drawers, cases, carts, or shadow boards in days, not weeks.
Tool Organization
Custom foam inserts for tool storage and organization
Key Benefits:
Improved tool visibility and reduced search time
In-Plant Handling
Protective foam for delicate component transport
Key Benefits:
Reduced damage and improved quality control
Protective Packaging
Shock-absorbing foam for product shipping
Key Benefits:
Enhanced product protection during transit
5S Implementation
Foam solutions supporting lean manufacturing initiatives
Key Benefits:
Visual workplace organization and efficiency gains
Real Benefits Our Customers See Every Day
Reduce tool search time by up to 60%
Virtually eliminate lost or misplaced tools (perfect for FOD, aviation, military & Lean programs)
Extend tool and equipment life with precision-fit protection
Pass 5S and safety audits on the first try with high-visibility contrast colors
Improve employee morale – workers love organized, professional workstations
Why Leading Manufacturers & Technicians Trust Us
Precision laser & waterjet cutting within ±0.010″ accuracy
Huge material selection: cross-linked polyethylene, anti-static, conductive, fire-rated & medical-grade foams
No minimum order – prototype or 1,000+ pieces
Typical lead time 3–7 business days (rush same-day available)
Free design support & same-day quotes